Introduction
- Introduction
- About me
- Why knowing production issues is important?
- What subjects we will talk about?
- How to deal with Blurry image
- Here I will show you how to find additional resources attached to the coruse lik
Basic methods of improving production
- Introduction to improving production
- Different types of waste
- 5 Whys
- OEE
- Removing bottlenecks
- Removing bottlenecks – Example from production – Case Introduction
- What the production capacity depends on?
- How to calculate the capacity for the whole month
- Removing bottlenecks – Example from production – Scenarios – Part 1
- Removing bottlenecks – Example from production – Scenarios – Part 2
- Removing bottlenecks – Example from production – Available Data
- Removing bottlenecks – Example from production – Solution
- Removing bottlenecks – Example from production – Graphs
- Standarization
- Standarization - calculation in Excel
- 5S - Introduction
- 5S - calculation in Excel
- Get rid of unused things - office
- Kanban introduction
- Kanban in Excel
- Kanban for services - examples
- Zero defect rule
- Universal worker
- Universal worker - Excel
- 1 worker 2 machines
- 1 worker 2 machines - Excel
Continuous Flow
- Continuous Flow - Introduction
- How NOT to make continuous flow – sandwich factory
- How to make continuous flow – sandwich factory no kanban
- How to make continuous flow – sandwich factory with kanban
- Continuous flow in services
- Smart batching
Advanced methods of improving production
- OLE vs OEE
- Waste analysis
- Decrease waste – Case Introduction – Plywood
- Decrease waste – Data Available
- Decrease waste – Case Study – Solution
- Set-ups
- SMED - Introduction
- SMED - example from fish industry - case
- SMED - example from fish industry - solution
- TPM
- Automation - Introduction
- Critical chain
Capacity management
- Why you need to do capacity management?
- How to manage capacity?
- Supplier catchment area
- Customer catchment area
- Catchment area / reach analysis - B2B
Advanced cases in production
- Advanced cases in production – Introduction
- Finding the best spot for your factory – Introduction
- Finding the best spot for your factory – Cost comparison - Excel
- Finding the best spot for your factory – NPV for every project - Excel
- Car Industry – Planning the flow of finished goods – Introduction
- Car Industry – Planning the flow of finished goods – Excel - First Option
- Car Industry – Planning the flow of finished goods – Excel - Second Option
- Investments – General thoughts
- Replacement Investment – Introduction
- Replacement Investment – Current Costs
- Replacement Investment – Future Costs
- Replacement Investment – NPV
- Replacement Investment – Solution in Power Point
- Required by customer investment – Introduction
- Required by customer investment – Costs
- Required by customer investment – Benefits
- Required by customer investment – NPV
- Required by customer investment – Solution in Power Point
- Investment in bottleneck removal – Introduction
- Investment in bottleneck removal – Costs
- Investment in bottleneck removal – Benefits
- Investment in bottleneck removal – NPV
- Investment in bottleneck removal – Solution in Power Point
- Cost reduction Investment – Retail – Introduction
- Cost reduction Investment – Retail – Current Costs
- Cost reduction Investment – Retail – Future Costs
- Cost reduction Investment – Retail – NPV
- Cost reduction Investment – Retail – Solution in Power Point
- Cost reduction Investment – Ceramic Tiles – Introduction
- Cost reduction Investment – Ceramic Tiles – Current Costs
- Cost reduction Investment – Ceramic Tiles – Future Costs
- Cost reduction Investment – Ceramic Tiles – NPV
- Cost reduction Investment – Ceramic Tiles – Solution in Power Point
Production planning.
- Introduction to Production Planning
- Goals of Production Planning
- Production Planning Value Drivers
- Typical problems in Production Planning
- Optimal production batch analysis - FMCG
