Introduction
  • Introduction
  • About me
  • Why knowing production issues is important?
  • What subjects we will talk about?
  • How to deal with Blurry image
  • How to reach additional resources
Basic methods of improving production
  • Introduction to improving production
  • Different types of waste
  • 5 Whys
  • OEE
  • Removing bottlenecks
  • Removing bottlenecks – Example from production – Case Introduction
  • What the production capacity depends on?
  • How to calculate the capacity for the whole month
  • Removing bottlenecks – Example from production – Scenarios – Part 1
  • Removing bottlenecks – Example from production – Scenarios – Part 2
  • Removing bottlenecks – Example from production – Available Data
  • Removing bottlenecks in Production – Solution
  • Removing bottlenecks – Example from production – Graphs
  • Standarization
  • Standarization - calculation in Excel
  • 5S - Introduction
  • 5S - calculation in Excel
  • Get rid of unused things - office
  • Kanban introduction
  • Kanban in Excel
  • Kanban for services - examples
  • Zero defect rule
  • Universal worker
  • Universal worker - Excel
  • 1 worker 2 machines
  • 1 worker 2 machines - Excel
Continuous Flow
  • Continuous Flow - Introduction
  • How NOT to make continuous flow – sandwich factory
  • How to make continuous flow – sandwich factory no kanban
  • How to make continuous flow – sandwich factory with kanban
  • Continuous flow in services
  • Smart batching
Advanced methods of improving production
  • OLE vs OEE
  • Waste analysis
  • Decrease waste – Case Introduction – Plywood
  • Decrease waste – Data Available
  • Decrease waste – Case Study – Solution
  • Set-ups
  • SMED - Introduction
  • SMED - example from fish industry - case
  • SMED - example from fish industry - solution
  • TPM
  • Automation - Introduction
  • Critical chain
Capacity management
  • Why you need to do capacity management?
  • How to manage capacity?
  • Supplier catchment area
  • Customer catchment area
  • Catchment area / reach analysis - B2B
Production planning.
  • Optimal production batch analysis - FMCG
  • 2-stage production planning
Case study - Optimizing processess in the store using Lean manufacturing
  • Optimization of in-store processes - Introduction
  • Workshop - Introduction
  • Workshop – the scope of the project
  • Workshop – Tools overview
  • Lean manufacturing - introduction
  • Theory of constraints - introduction
  • Queuing problem - introduction
  • OEE - introduction
  • Workshop – defining metrics and cost drivers
  • Workshop – optimizing 1 process
  • Workshop – optimizing 1 process - Excel file
  • Workshop – timeline of the project
  • Introduction to in-store process optimization case
  • The store and the processes
  • Price Change
  • Price Change - calculation in Excel
  • Shelf replenishment
  • Shelf replenishment - calculation in Excel
  • Advising customers - Introduction
  • Advising customers - General solution
  • Advising customers - Details and results
  • Advising customers - calculation in Excel
  • Cash till and info point
  • Other potential improvements
  • Process cost estimation by groups
  • Summary of all costs and savings
Conclusions
  • Bonus Lecture: up to 90% discounts for all my courses