What are Lean and Six Sigma?
  • What is Lean? (Toyota Production System and Lead Time)
  • Relationship between Lean and Six Sigma
  • Curious about Six Sigma?
  • Quiz 1
Quality function deployment
  • Quality Function Deployment (QFD)
Replacing push production
  • Single piece flow, JIT, Jidoka (Replacing push production Part 1)
  • Heijunka (Replacing push production Part 2)
  • Quiz single piece flow and heijunka
  • Takt time, cycle time, bottlenecks intro
  • Takt time
  • Cycle time and bottlenecks
  • Bottleneck optimization
  • Quiz 2
Overall Equipment Efficiency
  • Overall Equipment Effectiveness
Identifying and reducing waste
  • Kaizen & introduction to 7 forms of waste
  • Reducing waste of defects (Poka Yoke, Standardized work)
  • Reducing the waste of overprocessing
  • Reducing the waste of transport
  • Reducing the waste of motion
  • Reducing the waste of waiting
  • SMED
  • Reducing the waste of inventory
  • Reducing the waste of overproduction
  • Reducing the 8th form of waste
  • Quiz 3
Little's Law
  • Little's Law
Visual workfloor and 5S
  • Visual workfloor
  • 5S
Seven tools of quality
  • 7 Quality Tools: Intro
  • 7 Quality Tools: Ishikawa + histogram
  • 7 Quality Tools: Pareto 80/20 chart
  • 7 Quality Tools: Flow charts + run charts + check sheets
  • Pareto chart with Excel 2016
  • Histogram with Excel 2016
Value stream mapping
  • Value stream mapping Part 1
  • Value stream mapping Part 2
Bonus lecture
  • Bonus lecture